Smart Manufacturing Blog

Welcome to your source for all things smart manufacturing. Whether you’re looking for expert insights, hard data, or actionable tips for your plant floor, we’ve got you covered every week of the year.

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Manufacturing Execution Systems: How MES KPIs Inform and Predict

Manufacturing Execution Systems: How MES KPIs Inform and Predict

Plex Team November 9, 2022

Global manufacturing is increasing in complexity as new challenges arise, customer expectations change, and best practices evolve. This complexity makes it more challenging than ever to manage a…

Nagesh Kadam, Sr. Technical Support Rep

The People Behind the Platform: Nagesh Kadam, Sr. Technical Support Rep

Plex Team November 21, 2022

You might love the Plex Smart Manufacturing Platform™, but do you know those who make it possible? Talented people have been working hard behind the scenes for decades. They’re what make this company…

Industry 4.0: Go Big or Go Small - Just Go

Industry 4.0: Go Big or Go Small - Just Go

Plex Team November 15, 2022

Traditionally, large manufacturing companies benefited from scale. They could put money, resources, and in-house expertise into implementing massive enterprise-level software like an ERP or MRP.…

Leverage Your Data to Unlock Hidden Capacity and Supercharge Processes

Leverage Your Data to Unlock Hidden Capacity and Supercharge Processes

Plex Team November 29, 2022

Capital equipment is one of the most significant variables in calculating a manufacturing company’s capacity. The higher the capacity, the more business a company can take on. Optimizing that…

Production Monitoring KPIs - Greater Visibility Means Higher Production

Production Monitoring KPIs – Greater Visibility Means Higher Production

Plex Team December 6, 2022

The U.S. military uses advanced technology to extend the capabilities of its systems. From satellite images to radar and "eye in the sky" electronic surveillance planes, the goal is to extend…

Quality Management in an Age of Disruptive Supply Chains

Quality Management in an Age of Disruptive Supply Chains

Plex Team December 14, 2022

Once upon a time, it was easier. For decades, supply chains stabilized globally, allowing companies to source components confidently and manage their supply chain plans with Lean methodology. And…

What Your Clipboard Won’t Tell You, Your Data Will

What Your Clipboard Won’t Tell You, Your Data Will

Plex Team December 20, 2022

At the time, it seemed like a good idea. Write down if there are any breakdowns, stoppages, changeovers, or anything that makes a machine stop. Write the time, the date, the reason, and how long it…

The Future of Automotive: Your 2022 OESA Supplier Conference Recap

The Future of Automotive: Your 2022 OESA Supplier Conference Recap

Plex Team December 7, 2022

Many conference attendees recently filled the Suburban Showplace in Novi, MI to gain new insights and collaborate with fellow subject matter experts on the evolving landscape that has become the new…

The Right MES Is Out There: Industry Experts Make Their Picks

The Right MES Is Out There: Industry Experts Make Their Picks

Gerry Abbey December 19, 2022

An MES, or manufacturing execution system, is an essential manufacturing tool for business resiliency in the face of disruption. The pandemic, geopolitical uncertainty, cybersecurity risks, and…

ERP KPIs: Not Just for Execs Anymore

ERP KPIs: Not Just for Execs Anymore

Plex Team January 10, 2023

Enterprise resource planning (ERP) software helps companies manage their core business processes, including HR, finance, supply chain, and manufacturing. Companies can manage their business processes…

From Farm to Factory: How Fertilizer and Material Shortages Affect Food & Beverage Manufacturers

From Farm to Factory: How Fertilizer and Material Shortages Affect Food and Beverage Manufacturers

Plex Team January 17, 2023

It’s become a perfect storm. Massive disruption of supply chains for food products is becoming a regular threat. Driven by lingering COVID-19 impacts, the war in Ukraine, and other factors, there’s a…

Cure Your Downtime Blues with Smart Platform Views

Cure Your Downtime Blues with Smart Platform Views

Plex Team January 24, 2023

Efficiency and downtime are two of the most recognized words in manufacturing. These two words are taught and enforced formally and informally from the executive boardroom to floor supervisors to an…

Your 6 Steps to Quality Management Success

Your 6 Steps to Quality Management Success

Plex Team February 2, 2023

Meeting customer demand, maintaining regulatory requirements, and competing in a global market all hinge on one critical aspect of your manufacturing business: product quality.

Using a Smart Manufacturing Platform to Empower Overall Equipment Effectiveness

Using a Smart Manufacturing Platform to Empower Overall Equipment Effectiveness

Plex Team February 7, 2023

Manufacturing equipment is one of the most expensive costs for any manufacturer. These machines have long lifespans, and companies strive to achieve the shortest ROI to justify their expenses. Once a…

Plan – Do – Check – Act: An Essential Quality Management System Framework

Plan – Do – Check – Act: An Essential Quality Management System Framework

Plex Team February 14, 2023

What makes a good Quality Management System (QMS) tick?After all, you want to be able to rely on a QMS to help you achieve and maintain the highest level of quality control and quality assurance…

Workforce, Quality, and Technology: Old Struggles, New Angles

Workforce, Quality, and Technology: Old Struggles, New Angles

Gerry Abbey February 9, 2023

The Precision Metalforming Association (PMA) hosted the Metal Stamping Technology Conference recently in Nashville, Tennessee. A dynamic, thoughtful, and somewhat frustrated group gathered to talk…

Seize Opportunities for Growth with the 8th Annual State of Smart Manufacturing Report

Seize Opportunities for Growth with the 8th Annual State of Smart Manufacturing Report

Veena Lakkundi March 16, 2023

“We’ve experienced 20 years of evolution in 2 years.”This quote from CEO Blake Moret resonates throughout the findings of our 2023 State of Smart Manufacturing Report, which surveyed 1,353 global…

A New Look at the Cost of Quality

A New Look at the Cost of Quality

Plex Team February 28, 2023

The cost of quality has been a manufacturing KPI for generations. By understanding the cost of waste, rework, and scrap, companies can develop continuous improvement strategies that reduce or…

Where Did My Product Demand Go?

Where Did My Product Demand Go?

Plex Team March 9, 2023

We've all been there.One day, demand is high, forecasts are rosy, and life is good. The next, demand has plummeted, and you're sitting there with a mountain of inventory and booked capacity with no…

How Smart Manufacturing Lets You Create the KPIs You Need

How Smart Manufacturing Lets You Create the KPIs You Need

Plex Team March 15, 2023

Key Performance Indicators (KPIs) are essential for manufacturing. They are signposts that help you determine which areas of your operation are performing to expectations and which need improvement.…

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