Smart Manufacturing Blog

Welcome to your source for all things smart manufacturing. Whether you’re looking for expert insights, hard data, or actionable tips for your plant floor, we’ve got you covered every week of the year.

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Modern Manufacturing

Plex Manufacturing Blog

Bring Your Production Schedule into the Modern Era Using Smart Manufacturing

Plex Team April 30, 2024

Production scheduling is an essential component in any manufacturing operation. It synchronizes operations so everyone is on the same page and uses the same game plan....

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Digitization: Getting the Whole Story from Your Data

Plex Team April 23, 2024

Today, digitization across most industries is driving the next industrial revolution in manufacturing. As companies and OEMs seek to build digital capabilities within their production systems, smart manufacturing becomes standard for anyone looking to get ahead....

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Edge Computing: Preprocessing Data for Efficient Integration with ERP & MES Systems – Part 2

Harneet Gill April 16, 2024

With the advent of Industry 4.0, modern manufacturing facilities generate an enormous amount of data, predominantly through sensors, automation and control system, HMI/SCADA systems, and IIoT devices. This data, rich in insights, is invaluable to ERP and MES systems that drive business and production decisions. However, transmitting this voluminous raw data to central systems can lead to latency…

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How AI Is Revolutionizing the Present and Future of Inventory Optimization

Plex Team April 14, 2024

Companies today are faced with upward pricing pressure from multiple fronts. In addition to continuing disruption and labor shortages, inflation is a crucial driver affecting almost every decision.Perhaps nowhere is the impact felt more painfully than in inventory management, where inventory inaccuracies can result in significant loss....

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Key Takeaways from the 9th Annual State of Smart Manufacturing Report

Plex Team April 11, 2024

What’s new. What’s now. And what’s happening next. The 2024 State of Smart Manufacturing Report offers a comprehensive look at where 1,500+ manufacturers see challenges and opportunities both today and in the future. From the expanding use of generative artificial intelligence (GenAI) to the ongoing need for a skilled, adaptive workforce, here’s a rundown of the report’s biggest takeaways that…

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Laying the Groundwork: Current State Analysis & Understanding the Data Communications Landscape – Part 1

Harneet Gill April 2, 2024

In the modern manufacturing landscape, the synergy between plant floor operations and enterprise systems is the linchpin of a truly connected, intelligent production environment. At the foundation of this ecosystem, automation and control systems gather the vital signs of the manufacturing processes, but their true potential is harnessed only when this data informs the broader organizational…

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Overcoming Challenges to Becoming a Quality Leader

Plex Team March 13, 2024

"Quality is everyone's responsibility."This decades-old quote from quality researcher and educator W. Edwards Deming has stood the test of time for good reason: essential to both products and processes, quality can be influenced by every role up and down the manufacturing process. Everyone shares the burden of maintaining and improving quality — and therefore can also share in the success of…

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Will It Go Round in Circles?

Plex Team March 5, 2024

Many have heard the 1972 song by Billy Preston called Will It Go Round in Circles?It was a catchy tune, but if you listen to the words, you realize the singer had no idea if his suggestions would work or “go round in circles.”Others have wondered the same thing about a more recent trend called the circular economy. Since its conception, most have considered the concept aspirational rather than…

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Improve Your Improvements by Digitizing Processes

Plex Team February 20, 2024

In traditional manufacturing, continuous improvement was a misnomer. It wasn't that practitioners were insincere or wrong. But manual processes, data acquisition, and analysis, created hard limits to what the most zealous continuous improvement methodologies could achieve....

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Success with Suppliers: How to Ensure Your Partner & Supplier Network Meets Your Quality Standards

Anthony Murphy February 7, 2024

In most industries, product quality is a primary factor determining whether businesses are successful or not. Of course, there are many things that impact product quality, from quality leadership to employee talent to company culture. All of those apply in the manufacturing sector, but manufacturers also depend heavily on their partner and supplier networks to build good products that their…

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