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Modern Manufacturing
Plex Manufacturing Blog
How Smart Manufacturing Lets You Create the KPIs You Need
Key Performance Indicators (KPIs) are essential for manufacturing. They are signposts that help you determine which areas of your operation are performing to expectations and which need improvement.But KPIs can be challenging to create if you’re unsure what data points you should track or if your manufacturing operation has unique requirements based on your industry, level of connectivity, or…
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A New Look at the Cost of Quality
The cost of quality has been a manufacturing KPI for generations. By understanding the cost of waste, rework, and scrap, companies can develop continuous improvement strategies that reduce or eliminate defects.Many manufacturers rely on technology to strive for 100% quality, which lets them focus on continuous improvement and leads to significant savings when combined with the right tools and…
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Plan – Do – Check – Act: An Essential Quality Management System Framework
What makes a good Quality Management System (QMS) tick?After all, you want to be able to rely on a QMS to help you achieve and maintain the highest level of quality control and quality assurance while meeting the modern needs of your manufacturing enterprise. It’s a big ask from any software system, but when your QMS employs the Plan-Do-Check-Act method, or PDCA, it can turn your current state…
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Using a Smart Manufacturing Platform to Empower Overall Equipment Effectiveness
Manufacturing equipment is one of the most expensive costs for any manufacturer. These machines have long lifespans, and companies strive to achieve the shortest ROI to justify their expenses. Once a machine is in place, how it’s utilized, operated, and maintained will drive production output.One powerful tool for managing equipment utilization is overall equipment effectiveness (OEE). With the…
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Your 6 Steps to Quality Management Success
Meeting customer demand, maintaining regulatory requirements, and competing in a global market all hinge on one critical aspect of your manufacturing business: product quality....
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Cure Your Downtime Blues with Smart Platform Views
Efficiency and downtime are two of the most recognized words in manufacturing. These two words are taught and enforced formally and informally from the executive boardroom to floor supervisors to an operator in their first week on the job.While efficiency has a lot of variables and is calculated as creating as many finished units with the least amount of resources, downtime appears to be simple…
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ERP KPIs: Not Just for Execs Anymore
Enterprise resource planning (ERP) software helps companies manage their core business processes, including HR, finance, supply chain, and manufacturing. Companies can manage their business processes more efficiently by integrating them into a single software solution.Today, most ERP systems are cloud based and use cutting-edge technology like AI and machine learning to deliver insights to…
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What Your Clipboard Won’t Tell You, Your Data Will
At the time, it seemed like a good idea. Write down if there are any breakdowns, stoppages, changeovers, or anything that makes a machine stop. Write the time, the date, the reason, and how long it took to restart. Oh, and if you have any scrap from a startup, write that down by pounds and material type on another form. In its day, this method was helpful because it was the beginning of modern-…
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The Right MES Is Out There: Industry Experts Make Their Picks
An MES, or manufacturing execution system, is an essential manufacturing tool for business resiliency in the face of disruption. The pandemic, geopolitical uncertainty, cybersecurity risks, and supply chain uncertainty are just a few of the major risks impacting manufacturers and driving more companies to digitize their business than ever before....
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Production Monitoring KPIs – Greater Visibility Means Higher Production
The U.S. military uses advanced technology to extend the capabilities of its systems. From satellite images to radar and "eye in the sky" electronic surveillance planes, the goal is to extend visibility past the horizon so troops can see whatever is coming their way. They can see a macro version of a field to view the entire picture or zoom in to look at individual buildings, vehicles, or people…
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