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Modern Manufacturing
Plex Manufacturing Blog
Digital Building Blocks for Your Enterprise
From the most straightforward shed to the highest skyscraper, every structure is built with a complex assortment of components. These “building blocks” give the structure support and strength and allow it to be used as designed.As manufacturing industries rapidly adopt Industry 4.0 technologies to create smart and fully digital manufacturing systems, companies are realizing that digital building…
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Digital Building Blocks for Quality
Automotive manufacturers operate in a hyper-competitive industry, producing complex pieces of equipment that have, on average, over 30,000 parts. Manufacturing them comes with substantial uncertainty due to quickly shifting consumer tastes—and the unwavering expectation for high quality....
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Looking Beyond Your Horizons in 2024
Put yourself in the mindset of settlers from long ago exploring a new landscape. As they started each new day, their effort to understand what was beyond the horizon faced a manual and labor-intensive process. Several scouts would head off in different directions, hoping it was the right path to answers. They had to endure harsh conditions, uneven terrain, obstacles like rivers and mountains,…
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Digital Building Blocks for Sustainability: Part 2
There is increasing interest in reducing carbon emissions as part of overall sustainability. This particularly applies to manufacturing where both awareness and regulations are encouraging producers to explore ways to mitigate or eliminate their emissions.Continuing our discussion of sustainability as a digital building block in manufacturing, let's look at how software can help monitor, track,…
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Digital Building Blocks for Sustainability: Part 1
Sustainability. It has such a simple definition, yet it has become diluted and obscured in many ways when companies try to implement it as part of their business model.The definition of sustainability for business and development is well established by the UN World Commission on Environment and Development. This definition states: “Sustainable development is development that meets the needs of…
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Inflation: Saying the "I" Word Out Loud
Inflation - it’s the dreaded “I” word. After decades of historically low rates, it came back with a vengeance and continues to disrupt operations everywhere.There are virtually no sectors of the economy nor any industry untouched as prices have risen across every category. Most of these categories, like energy, transportation, raw materials, labor, and others, impact manufacturing directly,…
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The Top 5 Moments of Automation Fair® 2023: Relive the Excitement
In early November, many of us gathered in Boston for the industrial automation event of the year: Rockwell’s Automation Fair®. This is a time for industry members—from customers and partners to Rockwell team members—to connect and learn about the future of manufacturing together. This year’s event was no exception, and it was an especially exciting opportunity for Plex community members to gather…
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The Journey from Process Improvement to Continuous Improvement
Improving production processes is a priority for every manufacturer. For decades, companies have devoted enormous resources in the form of teams, training, and methods to focus on processes and make them more efficient and profitable.However, continuous improvement and process improvement are not the same thing. And despite the difference, it is how data is collected and utilized that impacts the…
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Digitization: Taking a Deep Dive into Improving Quality
Spending time outdoors is more fun when you have access to a pool. Games, good food, and spending time with friends are all better when water is nearby. As people get more comfortable in the water, they start to swim and dive, taking their fun to another level.But some seem to get stuck in the shallow end of the pool. They may make a splash and cool down a bit, but while others are learning to…
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Why Manufacturers Must Embrace Data-Driven Operations
There was a time in manufacturing before personal computers (PCs). Data was manually tracked, and decisions were made based on experience, gut feelings, and guesswork. But the lowly PC changed all that. Suddenly, companies could store more data and utilize spreadsheets to analyze operational aspects.As much as that was a big leap in operational improvement, it still relied on an overabundance of…
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