Smart Manufacturing Blog

Welcome to your source for all things smart manufacturing. Whether you’re looking for expert insights, hard data, or actionable tips for your plant floor, we’ve got you covered every week of the year.

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Error-Proofing Your Manufacturing Business with a Single Source of Truth

Stu Johnson May 23, 2017

Your production operations are likely an automated and complex choreography of people and machines working together to produce products of predictable, repeatable quality. But manufacturing is…

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Before and After: Lean Manufacturing with Better Operational Control

Stu Johnson April 25, 2017

Are your lean efforts focused on delivering a few key results or do you have total operational control to enable continuous improvement? A true commitment to lean manufacturing can result in bottom…

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Ways to Make Quality and Compliance Your Competitive Advantage: A Step-by-Step Guide

Mike Robertson April 1, 2021

If you’re like a lot of manufacturers, quality compliance is more of a paper chase than it is an operational strategy. But the truth is, by moving beyond minimum quality requirements, you can reach a…

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Shank’s Extracts Puts Quality at the Heart of Its Business for a Sweet Future

Stu Johnson February 27, 2017

The challenge of a private label manufacturer is to make the highest quality products—but quietly. Why? Because it’s all about making the customer look good. Shank’s Extracts knows how to make…

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Guest Post: What Are We Reshoring?

David Turbide March 13, 2013

We live in a global market. But when it comes to unskilled assembly-type jobs with a high labor content, let’s be honest: These are gone from the U.S. forever. Any of this kind of work that comes…

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Digitizing Continuous Improvement in the Global Automotive Supply Chain

Dave Morfas August 13, 2019

As an automotive supplier, there is a lot you need to manage and deliver in a complex global supply chain. First and foremost, your customers demand that you demonstrate the ability to meet their…

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Connectivity and Visibility in the Supply Chain Critical for Global Manufacturing

Stu Johnson March 19, 2019

Supply chain visibility helps manufacturers drive down the cost of operations and speed time-to-market. Visibility is difficult to achieve however without connectivity. Connectivity between systems…

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5 Areas Every Supply Chain Leader Should Focus on to Sustain Competitiveness

Hemant Makhija April 17, 2018

As a supply chain leader, you must have a broad understanding of how your entire business flows from sales to procurement to engineering to service. You also need access to a reliable and holistic…

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Manufacturers: How Connected is Your Supply Chain Planning?

Hemant Makhija January 29, 2018

Unless you have supernatural abilities, you’re like most humans who can’t accurately predict the future. But as a manufacturer—you need an effective way to “see” into future customer demand so you…

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Common Manufacturing Supply Chain Challenges and How to Overcome Them

Hemant Makhija September 20, 2017

The goals of supply chain management and execution is to create a positive customer experience and achieve operational excellence. All too often, execution falls short either because of unanticipated…

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How Champion Plastics Uses EDI Integration to Stay Ahead in the Manufacturing Industry

Stu Johnson April 4, 2017

In today’s fast-paced world, manufacturers like Champion Plastics need speed and agility to quickly respond to constant market changes. Champion Plastics, a custom injection molding manufacturer of…

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7 Best Practices for More Accurate Inventory Tracking and Reporting

Stu Johnson January 26, 2017

Inventory traceability and tracking is all about creating a paper trail of inventory that reflects physical reality. Many companies manually record inventory basics like shipping receipts for raw…

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Technology and Growth: Which Is the Chicken and Which Is the Egg?

Jim Shepherd May 10, 2013

American manufacturing is definitely bouncing back. This year’s growth is expected to exceed both 2012 rates and GDP increases. There’s no question that things are looking up. There’s also no doubt…

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Hausbeck Pickles is Proud to Be a Strategic Business Partner for Its Customers

Lori Zoellner March 26, 2019

Celebrating over 90 years of making quality pickles and peppers proves that Hausbeck Pickle Company must be doing it right. This family-owned and run business has a proud history of delivering what…

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The Top Five Things to Know from IndustryWeek’s Manufacturing and Technology Show

Jerry Foster April 23, 2019

In early April I joined hundreds of manufacturing and technology professionals at the IndustryWeek Manufacturing & Technology Show in Pittsburgh both as a presenter on the role of leadership and…

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3 Principles for XR in Manufacturing

Barrie Vince August 6, 2018

It’s no secret that most manufacturers are focused on value-added activities, and often have little resources for technology research and development exploration—unless its dedicated to the…

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AWE: Another Indicator the Wearables Are Coming… for Manufacturers

Jerry Foster June 18, 2018

Wearables aren’t just for gaming anymore. While that statement shouldn’t be a surprise, you might be surprised to learn—as I was—at the sheer number of AR, VR and XR devices now available on the…

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Manufacturers: Expect a Prolonged Recovery

Jerry Foster April 1, 2020

A lot has changed around the world since we at Plex reported last week’s findings. The number of reported COVID-19 cases in the U.S., Italy, and Spain have each surpassed China. Italy is starting to…

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While New COVID-19 Cases in Asia and Europe Flatten, Manufacturing Recovery Lags

Jerry Foster April 8, 2020

According to the latest Plex data on global smart manufacturing production, overall manufacturing activity (see graph, below) is still dropping, while reports that the rate of new COVID-19 cases in…

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