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Manufacturing Execution System (MES)
Plex Manufacturing Blog
You Can't Climb the Whole Mountain at Once
Adopting new technologies within your manufacturing operations is a lot like climbing a mountain. You can only go so far so fast – and pushing too hard without the right support can leave your systems overwhelmed. Instead, you need to plan your approach carefully and adjust as you go. Luckily, choosing the right tools at the right time will let you adapt just fine.In smart manufacturing, modern…
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When Customers Come Knocking: The Link Between Demand and Execution
There's an old business phrase that says that the customer is always right. While many companies have tied themselves into knots trying to service ever-changing consumer tastes, there is one area they often neglect to address in their efforts.What if the message customers send points to your system more than your product? And what if the things they ask for require you to abandon a manual system…
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What Can Manufacturers Learn from Brass Aluminum’s Quest for Visibility and Automation?
Running a multi-operational business is an impressive feat, but that hasn’t always been the case for Brass Aluminum Forging Enterprises (BAFE). The company specializes in the production of brass, copper, and aluminum forgings and was originally comprised of only two forging presses, one trim press, and an eight-operator workforce. Over the years, the company has grown both in size and in…
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Inflation: Saying the "I" Word Out Loud
Inflation - it’s the dreaded “I” word. After decades of historically low rates, it came back with a vengeance and continues to disrupt operations everywhere.There are virtually no sectors of the economy nor any industry untouched as prices have risen across every category. Most of these categories, like energy, transportation, raw materials, labor, and others, impact manufacturing directly,…
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Automation Fair – From Chaos to Control Maximizing Efficiency With Plex DemandCaster Supply Chain Planning
Continuing with our discussion of how Plex Systems products will play a role in Rockwell Automation's Automation Fair 2023 in Boston, MA, November 6-9th, 2023: Ara Surenian, Vice President of Product Management – Rockwell Automation, sat down to discuss how Plex DemandCaster Supply Chain Planning software can help maximize efficiency by bringing control to chaos....
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How Demand Drives Execution
In traditional manufacturing models, there needed to be more connection between the ability to meet customer demand and manufacturing execution. Subjective data-gathering on demand coupled with manual processes and manual data collection in manufacturing obscured the real demand picture....
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Where Did My OEE Go?
The manufacturing industry is driven by efficiency and productivity, and the search to fulfill these goals requires KPIs that light the way for improvement. One of the key metrics used to measure the performance of manufacturing equipment is Overall Equipment Effectiveness (OEE).What is OEE?OEE is a metric that measures the effectiveness of manufacturing equipment by comparing the actual…
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Workforce, Quality, and Technology: Old Struggles, New Angles
The Precision Metalforming Association (PMA) hosted the Metal Stamping Technology Conference recently in Nashville, Tennessee. A dynamic, thoughtful, and somewhat frustrated group gathered to talk through the state of manufacturing, the biggest challenges, and how we can begin to address those challenges with technology after we’ve started taking care of people and processes first....
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The Right MES Is Out There: Industry Experts Make Their Picks
An MES, or manufacturing execution system, is an essential manufacturing tool for business resiliency in the face of disruption. The pandemic, geopolitical uncertainty, cybersecurity risks, and supply chain uncertainty are just a few of the major risks impacting manufacturers and driving more companies to digitize their business than ever before....
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Quality Management in an Age of Disruptive Supply Chains
Once upon a time, it was easier. For decades, supply chains stabilized globally, allowing companies to source components confidently and manage their supply chain plans with Lean methodology. And while supply chain complexity increased during this time, the ability to span the globe and know their materials would arrive on time....
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Manufacturing Execution Systems: How MES KPIs Inform and Predict
Global manufacturing is increasing in complexity as new challenges arise, customer expectations change, and best practices evolve. This complexity makes it more challenging than ever to manage a production floor effectively. With traditional manual tracking, this process is inefficient and costly. Today, most companies turn to technology in the form of Manufacturing Execution Systems (MES) to…
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The Shift to Electric Vehicles and Its Impact on Automotive Suppliers
The inevitable shift to electric vehicles is here and its impact on automotive suppliers will be drastic. OEMs are making major commitments to reduce their carbon footprint and eliminate their internal combustion engine (ICE) fleets. General Motors, for example, has made a commitment to be completely carbon neutral in their global products and operations by 2040 and eliminate tailpipe emissions…
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Why Manufacturers Should Consider Cloud-Based MES Solutions
Everything you do is focused on the shop floor. A manufacturing execution system (MES) provides the foundation for operations to schedule, manage, and track each step during production....
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Preview the Forrester Consulting Total Economic Impact™ Study
Cost savings and business benefits enabled by the Plex Smart Manufacturing Platform in a study commissioned by Plex...
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Unpacking the Forrester Consulting TEI™ Study: What Does 412% ROI Really Mean?
Picture any tool at your disposal, whether it’s a machine on your shop floor or the phone in your pocket. How much is that tool worth to you? It’s hard to put a value on solutions that can have a wide impact on your operations. It’s also hard to find an objective opinion. We know that the Plex Smart Manufacturing Platform can transform your business, but why should you believe us? And why should…
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