Plex Team

How Smarter Manufacturing Makes You the Envy of the Neighborhood

It’s hard enough keeping up with new products or system upgrades offered by the OEMs that built the equipment for your manufacturing operation. Staying current on software updates, new and more efficient electronics, and retrofits to add new functionality is difficult for even the most experienced managers and maintenance teams....

Where Did My Plant Performance Go?

An ERP system must be fed with insights from several data sources or software systems, and that data must be accurate. Plant performance suffers if the data tracking and analysis are manual or the software is inaccurate. Even if companies use software, it’s critical to use the right combination of software to improve performance....

Changing the World While Encountering New Competitors

Think Strategically to Act Tactically

Having a sound strategy can make all the difference in war, life, and business. With it, there are clear goals and directions on where you are going and how you will get there. Without it, you risk wandering, moving from band-aid to band-aid to fix problems....

Where Did My Forecast Accuracy Go?

Many people use GPS to navigate to their destination. It is fast, accurate, and uses advanced satellite technology to deliver people to a precise location on a map. But imagine a world where GPS only gives drivers a vague direction to point their car in with no set path or even distance. Chances are, it would fall out of favor quickly....

Make Compliance a Value-Added Feature of Your Operations

An old saying says, “you can’t fight city hall.” And while this is a bit of a cynical take on working alongside government bodies and other regulatory authorities, it reflects the frustrations of those in manufacturing who must keep up with seemingly endless new compliance requirements.Regulatory compliance is essential to most industries. Product liability, safety concerns, public health, fair…

Where Did My Machine Data Go?

Labor and capital equipment are usually the two most expensive manufacturing operating costs. And in terms of expenditures, capital equipment can often run into the millions. Machinery is considered a long-term investment that will remain in service for years or even decades.With so much on the line, it would make sense that every manufacturer would drill down as deeply as possible to ensure…

Where Did My Production Data Go?

Traditionally, manufacturing companies relied heavily on manual record-keeping for production processes. Operators on the production floor recorded data like units produced, machine downtime, scrap rates, and others manually.But manual record-keeping has several problems that can immediately and negatively impact the bottom line....

Improving Operator Efficiency with Asset Performance Management KPIs

Operators and front-line supervisors are critical in keeping equipment running smoothly in any industrial setting. They spend hours controlling machinery, monitoring its performance, making adjustments, and intervening when necessary.Often, operators are intuitively aware of issues with their machines. They quickly learn each machine's quirks and their normal and abnormal performance. While this…

Where Did My Quality Go?

Many people only look at production operations to assess quality within an operation. But quality is imperative across all departments within manufacturing. Production processes, inventory management, maintenance, and the demand and supply planning process are all critical components of quality management.However, there are two different approaches for businesses regarding these processes -…