About the Author
Plex, by Rockwell Automation, is the leader in cloud-delivered smart manufacturing solutions, empowering the world’s manufacturers to make awesome products. Our platform gives manufacturers the ability to connect, automate, track and analyze every aspect of their business to drive transformation. The Plex Smart Manufacturing Platform includes solutions for manufacturing execution (MES), ERP, quality, supply chain planning and management, Industrial IoT and analytics to connect people, systems, machines, and supply chains, enabling them to lead with precision, efficiency and agility.
Where Did My Inventory Go?
It’s happened to every manufacturing professional over the years: The computer – or clipboard – shows enough stock to make the scheduled product, but a short delivery or quick uptick in demand means there isn't enough stock on hand to fulfill orders.Inventory issues, no matter the reason, can be maddening. They can throw even the most carefully planned production schedules into chaos, leaving…
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Walking a Tightrope: How Automotive Manufacturers Find Balance in Digital Transformation
Watching aerial artists walk a tightrope is both thrilling and nerve-wracking. Whether over a raging waterfall, between skyscrapers, or across cliffs, we marvel at the skill and balance of the person on the rope....
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Where Did My Raw Materials Go?
In the age before computers, supply chain visibility depended on telephone calls, snail mail, verbal agreements, and even intuition. As technology advanced, these functions were computerized to give supply chain professionals better control over data and information....
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How Smart Manufacturing Lets You Create the KPIs You Need
Key Performance Indicators (KPIs) are essential for manufacturing. They are signposts that help you determine which areas of your operation are performing to expectations and which need improvement.But KPIs can be challenging to create if you’re unsure what data points you should track or if your manufacturing operation has unique requirements based on your industry, level of connectivity, or…
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Where Did My Product Demand Go?
We've all been there.One day, demand is high, forecasts are rosy, and life is good. The next, demand has plummeted, and you're sitting there with a mountain of inventory and booked capacity with no demand to support it.Wild swings in demand have always been a headache. But with supply chain volatility and complexity increasing, it's becoming harder and harder to prevent these swings....
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A New Look at the Cost of Quality
The cost of quality has been a manufacturing KPI for generations. By understanding the cost of waste, rework, and scrap, companies can develop continuous improvement strategies that reduce or eliminate defects.Many manufacturers rely on technology to strive for 100% quality, which lets them focus on continuous improvement and leads to significant savings when combined with the right tools and…
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Plan – Do – Check – Act: An Essential Quality Management System Framework
What makes a good Quality Management System (QMS) tick?After all, you want to be able to rely on a QMS to help you achieve and maintain the highest level of quality control and quality assurance while meeting the modern needs of your manufacturing enterprise. It’s a big ask from any software system, but when your QMS employs the Plan-Do-Check-Act method, or PDCA, it can turn your current state…
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Using a Smart Manufacturing Platform to Empower Overall Equipment Effectiveness
Manufacturing equipment is one of the most expensive costs for any manufacturer. These machines have long lifespans, and companies strive to achieve the shortest ROI to justify their expenses. Once a machine is in place, how it’s utilized, operated, and maintained will drive production output.One powerful tool for managing equipment utilization is overall equipment effectiveness (OEE). With the…
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Your 6 Steps to Quality Management Success
Meeting customer demand, maintaining regulatory requirements, and competing in a global market all hinge on one critical aspect of your manufacturing business: product quality....
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Cure Your Downtime Blues with Smart Platform Views
Efficiency and downtime are two of the most recognized words in manufacturing. These two words are taught and enforced formally and informally from the executive boardroom to floor supervisors to an operator in their first week on the job.While efficiency has a lot of variables and is calculated as creating as many finished units with the least amount of resources, downtime appears to be simple…
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